CAE ADVANCE Course – FEA ANALYSIS

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2-3

Syllabus

Body In White(Sheet Metal)Module

Introduction
1. Front End Compartment
2. Sub Assembly-DASH
3. Major Components of Underbody
4. Major Components of Aperture
5. Boot Compartment
Technical Aspects
1. Vehicle Architecture
2. Complete Vehicle System
3. Packaging and Feasibility Studies
4. Standard Components and Hardware
5. CAE Process and Regulatory tests
6. Body Structure and Material
7. Structure analysis Part
Manufacturing
1. 2K, 3K Moulding
2. Hot Plate, Vibration, Laser Welding PCB, 3. Harness, Heatsink Manufacturing
4. Chroming
5. Graining
6. Prototyping
7. Gluing

Module Structure

Manufacturing Process
1. Introduction to Plastics
2. Injection Moulding Process
3. Injection Mould Tool
4. Undercuts
5. Requirement of Draft
6. Slider & Lifter
7. Material and Its Properties
8. Overmoulding And 2K Moulding
Input & Analysis
1. Vehicle Coordinate system
2. Style Analysis
3. Molding Direction
4. Standard Requirements
Surface Finish
1. Graining
2. Painting
3. Standard Considerations
4. Defects
Design Standards
1. Thickness
2. Core and Cavity
3. Parting Line
4. Plastic Defects and Troubleshooting
5. Robustness Best Practices
Mounting and Assembly
1. Locating Principles and Different features
2. Different Material and Its Impact
3. Fixation Elements
4. Fixation Types for different materials
5. Gap and Flush
6. Tolerance Stack
7. After processing Or Machining
8. Slider and Lifter directions

Course Duration

6 Months


Eligibility

Diploma/Degree (Mechanical/Automobile/Production/ Mechanical Sandwich)
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