Exterior Systems

Project Scope

  • Front Bumper
  • Rear Bumper
  • Grills
  • Side Skirts
  • Lower Stiffener

Manufacturing

  • Painting
  • Chrome Plating
  • Graining
  • Welding
  • Gluing
  • Riveting
  • EPP Manufacturing

Technical Aspects

  • Mounting
  • Aerodynamics/ Air intake
  • Pedestrian safety/Crash
  • Sensors
  • Endurance/Durability
  • Regulations
  • Tolerances/Gap & Flush
Module Structure

Manufacturing Process

  • Introduction to Plastics
  • Injection Moulding Process
  • Injection Mould Tool
  • Undercuts
  • Requirement of Draft
  • Slider & Lifter
  • Material and Its Properties
  • Overmoulding And 2K Moulding

Design Standards

  • Thickness
  • Core and Cavity
  • Parting Line
  • Plastic Defects and Troubleshooting
  • Robustness Best Practices

Input & Analysis

  • Vehicle Coordinate system
  • Style Analysis
  • Molding Direction
  • Standard Requirements

Mounting and Assembly

  • Locating Principles and Different features
  • Different Material and Its Impact
  • Fixation Elements
  • Fixation Types for different materials
  • Gap and Flush
  • Tolerance Stack
  • After processing Or Machining
  • Slider and Lifter directions

Surface Finish

  • Graining
  • Painting
  • Standard Considerations
  • Defects

Course Duration

5 Months

Eligibility

Diploma/Degree (Mechanical/Automobile/ Production/Mechanical Sandwich)



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