Lighting System Module

Project Scope

  • Front Lamp Bulb Based
  • Front lamp Projector/LED
  • Rear Lamp Bulb Based
  • Rear Lamp LED Based
  • CHMSL
  • Interior Lighting Ambient
  • Interior Lighting Contour

Manufacturing

  • 2K, 3K Moulding
  • Hot Plate, Vibration, Laser Welding PCB, Harness, Heatsink Manufacturing
  • Chroming
  • Graining
  • Prototyping
  • Gluing 

Technical Aspects

  • Lighting Basics
  • Lighting Regulations
  • Optics Implementation
  • Compact assembly Packaging
  • PCB, Harness, Heatsink Basics
  • RPS / Gap requirements / Assembly Technique
  • DFMEA / DVP
Module Structure

Manufacturing Process

  • Introduction to Plastics
  • Injection Moulding Process
  • Injection Mould Tool
  • Undercuts
  • Requirement of Draft
  • Slider & Lifter
  • Material and Its Properties
  • Overmoulding And 2K Moulding

Design Standards

  • Thickness
  • Core and Cavity
  • Parting Line
  • Plastic Defects and Troubleshooting
  • Robustness Best Practices

Input & Analysis

  • Vehicle Coordinate system
  • Style Analysis
  • Molding Direction
  • Standard Requirements

Mounting and Assembly

  • Locating Principles and Different features
  • Different Material and Its Impact
  • Fixation Elements
  • Fixation Types for different materials
  • Gap and Flush
  • Tolerance Stack
  • After processing Or Machining
  • Slider and Lifter directions

Surface Finish

  • Graining
  • Painting
  • Standard Considerations
  • Defects

Course Duration

5 Months

Eligibility

Diploma/Degree (Mechanical/Automobile/Production/ Mechanical Sandwich)



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